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At KingKa Tech, we understand the critical role that effective thermal management plays in the performance and longevity of high-power LED lighting systems. Our Custom 350W Zipper Fin Heat Sink with 5 Heat Pipes is designed to meet the unique cooling challenges of LED systems, ensuring peak performance, reliability, and durability.
A zipper fin heat sink is a high-performance cooling solution featuring densely packed fins created through a progressive stamping process. Metal sheets, typically aluminum, are stamped to form thin, tall fins with high aspect ratios, which are then interlocked to create a robust fin stack. This design maximizes surface area for efficient heat dissipation, making it ideal for compact, high-heat applications like LED lighting.
The heat sink conducts heat from the LED module to a copper base and five integrated heat pipes. These heat pipes use evaporation and condensation to rapidly transfer heat to the aluminum zipper fins, where it is dissipated into the surrounding air through convection. The high-density fin structure enhances airflow turbulence, improving cooling efficiency, especially when paired with fans or blowers.
Superior Thermal Performance: The combination of five heat pipes and high-density zipper fins ensures exceptional heat dissipation, keeping LED lights within optimal temperature ranges (typically 20-40°C) to prevent performance degradation.
Fully Customizable: We offer tailored solutions to match your specific LED lighting design, including custom dimensions, fin configurations, and heat pipe layouts to meet your cooling needs.
Lightweight and Durable: Using aluminum fins and a copper base, our heat sink balances lightweight construction with durability, reducing system weight compared to all-copper designs.
Cost-Effective for Mass Production: The zipper fin manufacturing process is efficient for high-volume production, offering excellent value with a one-time tooling cost.
Versatile Applications: Beyond LED lighting, this heat sink is suitable for cooling CPUs, GPUs, servers, telecom equipment, and industrial control systems.
| Feature | Specification |
|---|---|
| Power Handling | Up to 350W |
| Heat Pipes | 5 high-performance heat pipes |
| Fin Type | Zipper fin with high aspect ratio |
| Materials | Aluminum fins, copper base and heat pipes |
| Fin Thickness | As thin as 0.2mm |
| Fin Height | Up to 200mm |
| Fin Gap | As small as 1.0mm |
| Thermal Resistance | Low for efficient heat transfer |
| Airflow Compatibility | Works with fans or natural convection |
| Customization | Fully customizable dimensions and design |
With over 15 years of expertise in thermal management, KingKa Tech is a trusted leader in delivering innovative cooling solutions. Our advanced manufacturing facilities, equipped with 35 high-end CNC machines, ensure precision and quality in every heat sink. Our R&D team, with more than 25 years of experience, provides thermal design, simulation, and testing services to create tailored solutions that meet your exact requirements. Whether you’re developing cutting-edge LED lighting or upgrading existing systems, KingKa Tech delivers reliable, high-performance heat sinks to keep your applications cool.
For more information about our Custom 350W Zipper Fin Heat Sink with 5 Heat Pipes or to discuss your thermal management needs, contact us at sales2@kingkatech.com or call +86 (769) 87636775. Let KingKa Tech help you achieve optimal performance and reliability in your high-power LED lighting applications.
At KingKa Tech, we understand the critical role that effective thermal management plays in the performance and longevity of high-power LED lighting systems. Our Custom 350W Zipper Fin Heat Sink with 5 Heat Pipes is designed to meet the unique cooling challenges of LED systems, ensuring peak performance, reliability, and durability.
A zipper fin heat sink is a high-performance cooling solution featuring densely packed fins created through a progressive stamping process. Metal sheets, typically aluminum, are stamped to form thin, tall fins with high aspect ratios, which are then interlocked to create a robust fin stack. This design maximizes surface area for efficient heat dissipation, making it ideal for compact, high-heat applications like LED lighting.
The heat sink conducts heat from the LED module to a copper base and five integrated heat pipes. These heat pipes use evaporation and condensation to rapidly transfer heat to the aluminum zipper fins, where it is dissipated into the surrounding air through convection. The high-density fin structure enhances airflow turbulence, improving cooling efficiency, especially when paired with fans or blowers.
Superior Thermal Performance: The combination of five heat pipes and high-density zipper fins ensures exceptional heat dissipation, keeping LED lights within optimal temperature ranges (typically 20-40°C) to prevent performance degradation.
Fully Customizable: We offer tailored solutions to match your specific LED lighting design, including custom dimensions, fin configurations, and heat pipe layouts to meet your cooling needs.
Lightweight and Durable: Using aluminum fins and a copper base, our heat sink balances lightweight construction with durability, reducing system weight compared to all-copper designs.
Cost-Effective for Mass Production: The zipper fin manufacturing process is efficient for high-volume production, offering excellent value with a one-time tooling cost.
Versatile Applications: Beyond LED lighting, this heat sink is suitable for cooling CPUs, GPUs, servers, telecom equipment, and industrial control systems.
| Feature | Specification |
|---|---|
| Power Handling | Up to 350W |
| Heat Pipes | 5 high-performance heat pipes |
| Fin Type | Zipper fin with high aspect ratio |
| Materials | Aluminum fins, copper base and heat pipes |
| Fin Thickness | As thin as 0.2mm |
| Fin Height | Up to 200mm |
| Fin Gap | As small as 1.0mm |
| Thermal Resistance | Low for efficient heat transfer |
| Airflow Compatibility | Works with fans or natural convection |
| Customization | Fully customizable dimensions and design |
With over 15 years of expertise in thermal management, KingKa Tech is a trusted leader in delivering innovative cooling solutions. Our advanced manufacturing facilities, equipped with 35 high-end CNC machines, ensure precision and quality in every heat sink. Our R&D team, with more than 25 years of experience, provides thermal design, simulation, and testing services to create tailored solutions that meet your exact requirements. Whether you’re developing cutting-edge LED lighting or upgrading existing systems, KingKa Tech delivers reliable, high-performance heat sinks to keep your applications cool.
For more information about our Custom 350W Zipper Fin Heat Sink with 5 Heat Pipes or to discuss your thermal management needs, contact us at sales2@kingkatech.com or call +86 (769) 87636775. Let KingKa Tech help you achieve optimal performance and reliability in your high-power LED lighting applications.
