loading

Custom High-Fin-Density Copper Heat Sink

KingKa’s Custom High-Fin-Density Copper Heat Sink is a cutting-edge thermal management solution designed for high-power applications, including LED lighting, telecommunications, and power electronics. Utilizing advanced skived fin technology and pure copper, this heat sink maximizes heat dissipation in compact spaces, ensuring your systems remain cool, reliable, and efficient.
Availability:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button

At KingKa, we pride ourselves on delivering innovative thermal solutions tailored to the needs of modern technology. Our Custom High-Fin-Density Copper Heat Sink with Skiving Manufacturing Process is engineered to provide exceptional cooling for high-power electronics, ensuring reliability in demanding environments. With over 15 years of expertise and advanced manufacturing capabilities, we offer a high-performance, customizable heat sink that sets the standard in thermal management.

KingKa Custom High-Fin-Density Copper Heat Sink

Key Features and Advantages

  • High-Fin-Density Design: Skived fin technology creates ultra-thin fins (as thin as 0.25 mm) with tight gaps (down to 0.2 mm), maximizing surface area for superior heat dissipation in compact spaces.

  • Pure Copper Construction: With a thermal conductivity of ~400 W/mK, pure copper ensures rapid heat transfer from components like LEDs, power ICs, and inverters.

  • Fully Customizable: Tailor dimensions, fin thickness, height, and spacing to meet your specific cooling requirements, ideal for unique or specialized projects.

  • Precision CNC Machining: Our 35 high-end CNC machines deliver tolerances as tight as ±0.05 mm, ensuring a perfect fit and optimal performance.

  • Cost-Effective Production: The skiving process eliminates expensive tooling costs, making it ideal for prototyping and high-volume production.

  • Corrosion-Resistant Finish: Passivation treatment protects against corrosion, ensuring durability in harsh environments like industrial or outdoor settings.

Technical Specifications

Feature Specification
Material Pure Copper
Fin Type Skived Fins
Fin Thickness 0.25 mm - 2 mm
Fin Height Up to 120 mm
Fin Gap 0.2 mm - 6.5 mm
Base Thickness 1 mm - 30 mm
Overall Size Customizable
Tolerance ±0.05 mm
Finish Passivation
Applications LED Lighting, Power Electronics, Telecommunications, Industrial Equipment
Certifications ISO 9001:2008, ISO 14001:2004
Delivery Time Samples in 15 days, mass production in 25-30 days
Quality Guarantee 1 year

How It Works

The KingKa Custom High-Fin-Density Copper Heat Sink efficiently manages heat through a streamlined process:

  1. Heat Absorption: The copper base absorbs heat from high-power components, such as LED modules, power transistors, or inverters, leveraging copper’s superior thermal conductivity.

  2. Heat Dissipation: The high-density skived fins increase surface area, allowing heat to dissipate into the surrounding air via convection. This process is enhanced by active cooling systems like fans or blowers, making it ideal for high-performance applications.

Applications

This heat sink is versatile and excels in a variety of high-power applications:

  • LED Lighting: Ensures consistent brightness and extends the lifespan of high-power LED modules by preventing overheating.

  • Power Electronics: Cools inverters, converters, UPS systems, and wind power converters for reliable operation.

  • Telecommunications: Maintains optimal temperatures in base stations and networking equipment.

  • Industrial Equipment: Provides robust cooling for control systems and machinery in harsh environments.

  • Computing: Supports servers and high-performance computers with efficient thermal management.

Manufacturing Process

Our heat sinks are crafted using the advanced skiving manufacturing process, where thin layers are shaved from a solid copper block to create densely packed fins. This method allows for:

  • Ultra-thin fins (0.25 mm minimum) for maximum surface area.

  • Tight fin gaps (0.2 mm minimum) for enhanced airflow.

  • High fin heights (up to 120 mm) for superior cooling in compact designs.

The skiving process ensures cost-effective production without compromising quality, making it ideal for both prototyping and large-scale manufacturing.

Why Choose KingKa?

  • Industry Expertise: Over 15 years of experience in thermal management, backed by an R&D team with more than 25 years of expertise in machining and thermal engineering.

  • Advanced Manufacturing: Our 35 high-end CNC machines deliver precision and consistency, ensuring high-quality products tailored to your needs.

  • Quality Assurance: ISO9001:2008 certified, with rigorous four-stage inspections to guarantee defect-free heat sinks.

  • Customer-Centric Support: We provide online technical support, thermal design consultation, and a 1-year quality guarantee with return and replacement options for any quality issues.

  • Global Reach: Serving clients across the USA, Europe, and Asia, we deliver reliable solutions worldwide with samples available in 15 days and mass production in 25-30 days

Previous: 
Next: 
Get a Quote Now

PRODUCTS

QUICK LINKS

CONTACT US

   Tel: +86 (769) 87636775 
   E-mail: sales2@kingkatech.com 
    Add: Da Long Add: New Village,Xie Gang Town, Dongguan City, Guangdong Province, China 523598
Leave a Message
Get a Quote Now
Kingka Tech Industrial Limited    All rights reserved     Technical Support:Molan Network