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E-Coated Aluminum 1070 Cold Forged Heat Sink for LED Lighting

KingKa’s E-Coated Aluminum 1070 Cold Forged Heat Sink is a high-performance thermal management solution designed specifically for high-power LED lighting applications. Crafted from high-purity Aluminum 1070, this heat sink leverages advanced cold forging technology and a durable E-coating to deliver superior cooling, corrosion resistance, and longevity. Ideal for LED lighting in automotive, industrial, and outdoor settings, it ensures your systems remain efficient and reliable.
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At KingKa, we are dedicated to providing cutting-edge thermal solutions tailored to the needs of modern technology. Our E-Coated Aluminum 1070 Cold Forged Heat Sink is engineered to deliver exceptional cooling for high-power LED applications, ensuring reliability in compact and heat-intensive environments. With over 15 years of expertise and advanced manufacturing capabilities, we offer a customizable, high-performance heat sink that sets the industry standard.

E-Coated Aluminum 1070 Cold Forged Heat Sink for LED Lighting

Key Features and Advantages

  • Superior Thermal Conductivity: Made from Aluminum 1070, offering a thermal conductivity of approximately 226 W/mK for rapid heat transfer from LED modules, power ICs, and other components.

  • E-Coating for Durability: The electrophoretic coating (E-coating) provides excellent corrosion resistance and wear protection, ideal for harsh environments like outdoor or industrial lighting, without significantly impacting thermal performance.

  • Cold Forged Precision: The cold forging process creates high-density, ultra-thin fins (as thin as 0.25 mm) with aspect ratios up to 50:1, maximizing surface area for efficient heat dissipation.

  • Fully Customizable: Tailor dimensions, fin thickness, height, and spacing to meet specific cooling requirements, ensuring optimal performance for unique LED designs.

  • Lightweight and Robust: Aluminum 1070 ensures a lightweight structure, simplifying integration while maintaining durability for long-term use.

  • Cost-Effective Production: Cold forging eliminates the need for expensive secondary machining, making it ideal for prototyping and high-volume production.

Technical Specifications

Feature

Specification

Material

Aluminum 1070

Surface Treatment

E-Coating (Electrophoretic Coating)

Manufacturing Process

Cold Forging

Fin Type

High-Density Fins

Fin Thickness

0.25 mm - 2 mm

Fin Height

Up to 120 mm

Fin Gap

0.2 mm - 6.5 mm

Base Thickness

1 mm - 30 mm

Overall Size

Customizable

Tolerance

±0.05 mm

Thermal Conductivity

~226 W/mK (Aluminum 1070)

Certifications

ISO 9001:2008, ISO 14001:2004

Delivery Time

Samples in 15 days, mass production in 25-30 days

Quality Guarantee

1 year

How It Works

The KingKa E-Coated Aluminum 1070 Cold Forged Heat Sink efficiently manages heat through a two-step process:

  1. Heat Absorption: The Aluminum 1070 base absorbs heat from high-power LED components, leveraging its high thermal conductivity to transfer heat quickly.

  2. Heat Dissipation: The high-density cold forged fins increase surface area, allowing heat to dissipate into the surrounding air via convection. The E-coating enhances radiative heat transfer while protecting against corrosion.

This combination ensures optimal cooling performance, even in compact or high-heat LED applications.

Applications

This heat sink is versatile and excels in various high-power LED applications:

  • High-Power LED Lighting: Maintains brightness and extends lifespan for indoor and outdoor LED fixtures.

  • Automotive Lighting: Ensures reliable performance in headlights, taillights, and interior lighting systems.

  • Industrial Lighting: Provides robust cooling for warehouse, factory, and street lighting.

  • Telecommunications: Supports LED-based communication devices with efficient thermal management.

  • Consumer Electronics: Cools LED displays and other high-performance electronics.

Manufacturing Process

Our heat sinks are crafted using advanced cold forging technology, where Aluminum 1070 is shaped under high pressure at room temperature. This process ensures:

  • High Precision: Fins are formed with tight tolerances (±0.05 mm) and high aspect ratios for maximum surface area.

  • Superior Quality: Eliminates air bubbles and impurities, resulting in a strong, durable heat sink.

  • E-Coating Application: The electrophoretic coating process applies a uniform, corrosion-resistant layer, enhancing durability without compromising thermal performance.

Why Choose KingKa?

  • Industry Expertise: Over 15 years of experience in thermal management, backed by an R&D team with more than 25 years of expertise in machining and thermal engineering.

  • Advanced Manufacturing: Our 35 high-end CNC machines deliver precision and consistency, ensuring high-quality products tailored to your needs.

  • Quality Assurance: ISO9001:2008 certified, with rigorous four-stage inspections to guarantee defect-free heat sinks.

  • Customer-Centric Support: We provide online technical support, thermal design consultation, and a 1-year quality guarantee with return and replacement options.

  • Global Reach: Serving clients across the USA, Europe, and Asia, we deliver reliable solutions worldwide with fast turnaround times.

Contact Us

Ready to enhance your LED lighting projects with our E-Coated Aluminum 1070 Cold Forged Heat Sink? Contact us at sales2@kingkatech.com or call +86 (769) 87636775 to discuss your requirements or request a quote. Let KingKa deliver the thermal performance your systems need

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   Tel: +86 (769) 87636775 
   E-mail: sales2@kingkatech.com 
    Add: Da Long Add: New Village,Xie Gang Town, Dongguan City, Guangdong Province, China 523598
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